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The key difference between high-quality valve body and low-quality valve body determines the "fate" of industrial equipment!
Date:2024-09-30 12:00:00 Author:Zhejiang Tianlong Flange Manufacturing Co., Ltd

In high-demand industrial scenarios such as petroleum, chemical and electric power, the valve body, as the core component of the fluid control system, not only determines the operating efficiency of the equipment, but also directly relates to the safety, stability and long-term operating cost of the production system. A high-quality valve body means lower risk, longer service life and higher economic benefits. This paper will comprehensively analyze the core differences between high-quality and low-quality valve bodies from the aspects of material process, sealing performance, pressure and temperature resistance, and explore its important value in practical application. 

 I. Core differences between good and bad valve bodies 

 1. Materials and processes 

 High-quality valve body: high-strength alloy steel, stainless steel or special corrosion-resistant materials, precision casting process (such as precision casting, forging), dense internal structure, no pores, tracholes and other defects. 

 Low-quality valve body: low-standard steel or recycled materials may be used, casting is rough, there are cracks, pores and other hidden dangers, and long-term use is easy to corrosion and deformation. 

 2. Sealing performance 

 High-quality valve body: The sealing surface has high processing accuracy and is closely matched with the valve seat. It can maintain no leakage for a long time and adapt to high pressure, high temperature or corrosive media. 

 Poor quality valve body: The sealing surface is rough, and it is easy to leak due to wear or medium erosion, causing safety accidents or environmental pollution. 

 3. Pressure and temperature resistance 

 High-quality valve body: After strict pressure testing (such as 1.5 times rated pressure test), it can stably withstand extreme working conditions (high pressure, high temperature or low temperature). 

 Poor quality valve body: the pressure resistance level is false, which may burst under high pressure, or the structural failure due to thermal expansion and contraction during temperature changes. 

 4. Service life 

 High-quality valve body: the design life can reach several decades, with strong anti-fatigue and anti-aging performance, reducing the replacement frequency. 

 Poor quality valve body: There may be no obvious problems in the short term, but it is easy to be damaged in advance due to material deterioration or structural fatigue. 

 5. Maintenance costs 

 High-quality valve body: low failure rate, long maintenance cycle, and lower comprehensive use cost. 

 Poor quality valve body: frequent leakage or jamming, need to be stopped, repaired or even replaced, increasing manpower and economic losses. 

 

II. Value in practical application 

 1. Safety: The high-quality valve body can avoid leakage accidents in the environment of flammable, explosive and toxic media and ensure the safety of personnel and equipment. 

 2. Reliability: Reduce unplanned downtime in the continuous production process and improve the overall system operation efficiency. 

 3. Compliance: It meets API, ASME, GB and other international and domestic standards, and meets strict industry regulatory requirements. 

 In industrial applications, the valve body seems to be small, but it carries a vital responsibility. Choosing a high-quality valve body is not only a guarantee for the performance of the equipment, but also for the persistence of safe production. In the face of fierce market competition and severe working conditions, enterprises can only achieve efficient operation, reduce cost and increase efficiency, and win long-term development by adhering to quality orientation and rejecting inferior products.


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